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GABRIELDANIELS / PROFESSIONAL SERVICES Two practices
Gabriel Daniels | Professional Services / BMW Group / Case study

Manufacturing utilization and operational improvement

Manufacturing improvement through daily operations leadership, supplier development, Lean methods and KPI analysis.

Manufacturing and interim leadership consulting
Consulting project results
63% → 92%Operation OEE and employee utilization
35% → 85%Machine utilization
$630,000Quarterly P&L reductionQuarterly
EliminatedWeekend shift

Consulting project results documented in Gabriel Daniels’ professional résumé.

01 / The context

Challenge

Achieve manufacturing goals while sustaining daily operations, supplier performance and safety compliance.

02 / The contribution

Approach

Led daily operations and supplier development. Applied Lean tools, KPI analysis, process observation, 6S, cycle-time studies, SMED, FMEA, 8D, A3 and DMAIC to identify waste, analyze bottlenecks and optimize processes.

03 / The evidence

Outcome

The résumé reports operation OEE and employee utilization improving from 63% to 92%, and machine utilization from 35% to 85%. It also reports a $630,000 reduction in the quarter’s P&L and elimination of the weekend shift.

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